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Quality Management

Quality Assurance is an integral part of Delta Pacific Product core competencies and plays a critical function in providing our customers with quality product. Since most of our customers are active in healthcare, it is imperative that the plastic products we produce meet or exceed the specific tolerance requirements that are established by our clients. Delta Pacific Products is ISO 9001:2008 certified and continues to build upon its reputation for exceptional quality and attention to detail.

Throughout the production process, all parts are inspected at different levels in order to maintain part consistency and accuracy.

Initial Inspection

At the press, our operators are trained to identify part inconsistencies, such as: flash, shorts-shots, voids, burns, sink, cracks, and any abnormal characteristics. During the production process, critical inspection points are monitored, verified, recorded and are available to the customer at any time.

Detailed Inspection

Manufactured components and assemblies are sent to our Quality Assurance Department where they inspected thoroughly to ensure dimensional accuracy. Sophisticated equipment, tools and fixtures are used in this process:

  • ROI Vision System, Smart Scope(s)
  • Micrometers
  • Veneer Calipers
  • Special Fixtures (If Needed)
  • Gauge Pins
  • Gauge R & R Studies
  • Histogram & X-Bar Charts Available

Final Inspection

A final visual inspection will be conducted in our shipping and receiving department before parts are packaged and shipped to customer to assure that packing slips and Certificates of Conformity are correct.

Based on the requirements of the customer, Delta Pacific Products offers a variety of inspection and validation reports:

  • Complete First Article Inspection (FAI) Reports
  • Critical Dimension Inspection (IQC Points)
  • Material Certifications
  • Installation Qualification (IQ)
  • Operational Qualification (OQ)
  • Performance Qualification (PQ)
  • High Molding Process
  • Low Molding Process
  • Nominal Molding Process
  • CPK Analysis
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Equipment Capabilities

  • Insert Molding: Automated / Hand loaded
  • Over Molding
  • Cleanroom Molding
  • Equipment Versatility:
    – Range from 22 to 240 tons
    – Shot Capacity from 1oz. to 32 oz.
  • Material Versatility:
    – Bio-absorbable Polymers
    – Implantable Grade Polyurethanes (PUR)
    – Engineering Grade Thermoplastics
    – PEEK, ULTEM, PC, etc.
    – Customer supplied resins
    – Custom colors

ARE YOU READY TO BEGIN YOUR CUSTOM PROJECT?

CONTACT DELTA PACIFIC PRODUCTS TODAY FOR YOUR FREE QUOTE

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